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Lump Breakers – Efficient Crushing of Agglomerated Materials

At TLS Automation India Pvt. Ltd., we specialize in the design and manufacture of high-performance Lump Breakers, engineered to reduce large lumps, clumps, and agglomerates into uniform, manageable particle sizes. Designed for reliability, hygiene, and efficiency, our lump breakers are ideal for bulk solids processing across a variety of industries.

What is a Lump Breaker?

A Lump Breaker (also known as a Lump Crusher or Deagglomerator) is a compact mechanical device used to break down compacted materials that have formed lumps during storage or handling. These machines are used at the beginning of material handling lines to ensure product flowability, accurate dosing, and efficient downstream processing.

Key Features of TLS Lump Breakers

  • 1. ⚙️ Robust Construction - Heavy-duty body with precision-engineered shafts and blades for long-term performance.

  • 2. 🔄 Rotating Blades or Paddles -Break lumps gently without producing excess fines or dust.

  • 3. 📏 Customizable Design - Available in various sizes, configurations, and materials to suit different product types and capacities.

  • 4. 🧼 Easy Maintenance & Cleaning - Tool-less access options available for hygienic and food-grade applications.

  • 5. 🔒 Dust-Tight & Safe Operation - Enclosed design minimizes dust generation and ensures safe handling.

  • 6. 🔧 Integration Ready - Seamlessly connects with upstream and downstream systems like feeders, conveyors, and mixers.

Applications

TLS Lump Breakers are used in a variety of industries where bulk materials need to be size-reduced before processing:

  • ✅Food & Beverage – Sugar, salt, spices, starch, cocoa powder

  • ✅Pharmaceuticals – API powders, bulk intermediates, granules

  • ✅Chemicals – Resins, pigments, fertilizers, polymers

  • ✅Minerals & Metals – Bentonite, clay, limestone, slag

  • ✅Construction Materials – Cement, gypsum, dry mortar mixes

  • ✅Plastics – Agglomerated granules and recycled materials

  • ✅Agriculture – Animal feed ingredients, seeds, agrochemicals

Why Choose TLS Automation India Pvt Ltd?

1. Custom Design Expertise

Tailor-made solutions to match your specific material handling needs.

Built using premium-grade materials and subjected to strict quality control processes.

From initial design consultation to installation and after-sales service, TLS is with you at every step.

Our systems are engineered with safety features and automation options to ensure smooth operation and maximum throughput.

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Have questions or need a customized solution?

Our team is ready to assist you. Reach out to us for expert advice, quotes, or to discuss your project needs. Let’s work together to drive your success.